Coolant Mist System
Last updated on Sunday, September 07, 2014 05:48:20 AM Eastern US Time Zone

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Nozzle, Air Supply, Valves, Reservoirs

This is a Kool Mist spray coolant system (manual). I use it mainly for air cooling & chip removal.
A momentary, solenoid-activated liquid control valve will allow very short deliveries of liquid lubricant.
The solenoid can also be controlled via g-code using Mach3 & its relay box in a CNC application.

Nozzle

Misting surface while fly-cutting.

The nozzle moves with the cutter. The paint was too thick & the magnet too weak to allow a strong attachment. 
The liquid/air mix valve is attached to a " steel plate that has two 10-32 cap-head screws threaded into the mill.


Coolant/air mixture valve mounted on steel base with aluminum spacer block.
A 10-32 cap-head bolt fastens the unit from the plate's back.


Brass spray nozzle is adjustable. Coolant & air mixed at the tip.

Air Supply

Shop air supply compressor (manual).

Valves


Sub-plate mounted onto the left-rear of the mill stand with three sheet metal screws.
The plate has 10-32 bolt taps for the L-bracket.

L-bracket milled to hold the air valves. The channel is ⅝" to trap the connector nut.
Note the 6-32 setscrews
(above) were changed to 10-32 (below) for a better grip.


Installed " NPT (6.4 mm) mini-ball valves to control both the air & coolant supplies.  The air valve &
the spring-loaded quick connect/disconnect mount through the bracket. The gap between these
particular connectors is about 0.08". The system works well with higher (70-90 psi) pressures.
The two valves allow good control over both air & coolant.

Reservoirs

Coolant tank made from a 1 gal. gas can which is low cost & chemical resistant.
The coolant pick-up tube end has the Kool Mist particulate filter/anti-siphon valve.
The metal lid has a 1/16" hole to let in air. The coolant is Kool Mist 77 diluted 1:20 distilled H
2O.


Kool Mist SS coolant reservoir with mixing & air supply valves.

Nozzle, Air Supply, Valves, Reservoirs

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