Locking & Tramming the Tailstock

Tailstock Lock, Set Screws, Handles, Tailstock Tramming, Tramming Animations

Tailstock Lock

This (Craftsman) wrench allows the nut to pass all the way through. Ratcheting direction is quickly changed
 by flipping the small lever on the wrench. When the nut is loose it will not work the ratchet so a short, strong
 spring was installed with washers on both sides, in-between the bottom of the tailstock base and the locking plate.
The ratchet now works even when it is loose. This is a fast & strong method to lock the tailstock securely.

tailstock_lock_2.jpg (38029 bytes)

Set Screws
tailstock_set_screw.jpg (28274 bytes)

Replaced the 5mm set screw. Under heavy drilling, e.g., using a 1 inch bit, the original set screw threads
would cut the inside of the groove it engages. Used an 8mm set screw with the end turned to 5mm.
Remove all the burs on the groove edges. Used aluminum anti-seize compound on the lock & pin.
A second set screw keeps the tailstock from rotating if it is over extended.

Handles

Upgraded to chrome-plated steel revolving handles.
Drilled out the M5-0.8 thread then drilled & tapped for a ¼-20.


Die cast zinc ratcheting locking levers from MSC (M6-1 threaded bolts) with a brass washer.
The carriage lock also has a brass spacer that loosely fits the original counter-bored hole.
 A tight fit could possibly bind when it gets grimy. Dissimilar metals can work more smoothly.
For a smoother finish, lock the carriage when performing facing or cut-off operations.

Tailstock Tramming
One method to tram or center the tailstock is to mount a dial test gauge in the spindle & an MT-2 dead center
or better yet, just indicate the inner surface of the tailstock taper.  Rotate the spindle front & back while
adjusting the tailstock off-set screws (replaced with US manufactured), making half-the-difference changes
between them until there are no front/back differences. The vertical top/bottom error was corrected using
brass shim stock because mine was low. Use the basic principles of this technique to tram:
a micro lathe, a mill, a mill vice, a rotary table or a part. Taper calculations

Shimming or milling the top of the cast iron tailstock base may be required to tram top to bottom.

Tramming Animations

Front/back tailstock tramming animation.


Top/bottom tailstock tramming animation.

Tailstock Lock, Set Screws, Handles, Tailstock Tramming, Tramming Animations